Rotary Kiln (Single-Tube/Multi-Tube)

Rotary Kiln (Single-Tube/Multi-Tube)

Equipped with newly-developed technologies optimized for resource recycling processes, etc., this rotary kiln is the next step in the continuous evolution of Chugai Ro’s world-class thermal technology,
and contributes to our customers’ efforts to develop functional materials and achieve zero emissions.

Equipment Features

Heating technology with gentle rotation and agitation

  • Temperature and atmosphere contact unevenness has been eliminated, resulting in uniform heating inside the furnace.

Compatible with all atmospheres

  • Compatible with all kinds of atmospheres such as air, non-oxidizing, hydrogen (100%), and steam, etc.

Max. temperature 1,100 °C

  • Use is possible in a wide range of temperatures, from low-temperature to high-temperature firing, based on the selected retort.

Fine temperature program setting possible

  • Heat treatment can be performed under various conditions by specifying temperature rise/fall program settings.
  • Furthermore, the use of IoT technology allows remote monitoring and setting.

Fully equipped with automatic operation systems

  • Productivity improvements are achieved with automatic continuous and semi-continuous operation systems.

Comprehensive powdered material heating plant

  • Can be delivered as an integrated plant capable of handling raw material stock to finished products.
Use

In addition to the firing and calcination of all kinds of powdered material, the features of this external heating type rotary kiln can be leveraged to address a wide range of applications such as oxidation, reduction, and decomposition under various atmospheres, as well as catalyst generation and regeneration.

Application

Metal reduction application with atmospheric hydrogen (100%) in furnace

Item Contents
Retort 250 A x 5 x 4,600 mmL
Treatment capacity 25 kg / hr
Firing temperature 800 °C

Test application [Rotary kiln test equipment basic specifications]

Item Contents
Exothermal furnace temp. max. 1,000 °C(3 zones, individually controlled)
Rotation speed 0 to 5 rpm
Tilt angle selectable(max. 20 degrees)
Treatment atmosphere oxidation, nitrogen, steam-activation
Exhaust gas treatment secondary combustion tube(heater type, 800 °C)
Treatment capacity approx. 1 kg / hr

Equipment Structure

A fixed quantity of material fed by a screw feeder is lifted up while being rotated, and is then lowered and agitated near the material angle of repose. This process is repeated, and the material is fed to the exit.

IoT

Supports remote monitoring through the use of IoT technology

Use of IoT technology contributes to "improved safety and stability", "improved productivity", and "higher quality".

Equipments of Other Categories

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    Vacuum furnaces, high-temperature furnaces/hot presses, vacuum carburizing, heat treatment of functional materials

  • Plant for Steels & Non-Steel Metals

    Steel and
    non-ferrous metal plants

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  • Burner & Combustion Control Equipment

    Burners, Steelmaking-related
    Equipment,
    In-flame Treatment Equipment

    Hydrogen burners, oil and gas burners, gas burners

  • Substrate, Film Coating & Drying Equipment

    Coating and Drying Equipment

    Heat treatment equipment, precision coatings

  • Air Pollution Control System

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  • Kiln & Environmental Equipment

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